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Cable Jacket Stripper — Tech Tips

We've put together a compilation of technical information for your convenience.

General Guidelines
Installation/ Process Speeds
Maintenance
Custom Options


General Guidelines

Huestis Industrial is the recognized leader in removing cable jackets or coverings without damage to the core or conductors. Our technique has been proven successful in many applications including single conductors, stranded, lead sheath, curing jackets, fiber optics, and others. In many cases, the Huestis Industrial stripper has paid for itself in the first use. Although our stripper is field proven and tested, there are no hard and fast rules when it comes to cable jacket stripping. Variables include:

  • Cable construction: The number of jackets, jacket material, (hard-soft), the number of conductors, covulutions, fillers, profile, metal sheaths, jacket thickness relative to core diameter, etc.
  • The type and size of auxiliary equipment available in your plant to provide the stripping process. i.e.: Pay-Off and Take-Up.
  • The reason that you are removing the jacket may also help determine the process speed at which you can strip. Curing jacket removal or a wrong color removal may be able to run at a greater process speed. A defective jacket (bumps, lumps, voids, etc.) may require a slower process to overcome the inconsistencies.

CJS cutting processMany times a very subtle difference from one cable jacket to another will mean the difference between success and failure. A good rule of thumb is: The softer, more flexible the jacket and/or core, the easier it is to strip. Conversely, the harder the jacket and/or the core, the more difficult it is to strip. Additionally, the thinner the jacket thickness relative to the core diameter, the easier it is to strip. Conversely, the thicker the jacket relative to the core diameter the more difficult it is to strip.

Installation/ Process Speeds

Our standard equipment is supplied for a left to right feed, facing the front of the stripper. Right to left option is also available. The standard wire line pay-off height is 46” for all of our floor models. This height can be modified for special applications. The wire line pay-off height is measured from the floor to the top of the cable being stripped. The center distance (floor to cable center) varies depending on cable diameters.

Installation varies depending on application. For instance, for the removal of a curing jacket, the stripper can be installed “in-line” for a continuous process. For the removal of a defective jacket, the stripper may be located in a remote part of the plant with the equipment installed in that area designated specifically for stripping. Other times, the stripper is located in the rewind area. The location of the stripper depends on many factors including plant layout, work flow, stripping volume, application requirements, and availability of auxiliary equipment.

Process speeds depend on all of the aforementioned variables. If the material strips easily, you can achieve several hundred feet per minute. Obviously, this assumes that you have adequate equipment (pay-offs and take-ups) to provide this process speed. If the jacket has lumps, defects, or other irregularities, you will have to strip at a considerably lower speed.

Maintenance

Huestis Industrial Cable Jacket Strippers require very little maintenance. To ensure proper operation, the stripper should be periodically cleaned to remove the accumulation of dirt or debris. The cutting blade should also occasionally be changed to ensure maximum cutting efficiency.

Custom Options

We can supply special short-nose shoes which ride on approximately 25% of the circumference. When using a short-nose shoe, cutting starts sooner because the “groove” is closer to the tip of the shoe. This shoe is used when stripping a harder jacket and when less drag on the core is desirable.

We can also supply a second motor and cutter mounted in-line, further to the right of the first motor and cutter. It is positioned 180 degrees (upside down) to cut and strip the opposite side of the cable from the first cut and strip. This dual cutting method is useful for very hard and/or thick curing jackets. By cutting the jacket into two separate pieces, it will pull away from the core more easily. Dual cutters can also be used to strip odd shapes such as rectangular cables. Other applications include situations when the jacket and core are so hard that the stripper shoe cannot get under the jacket. In this case, we can strip without stripper shoes, as long as the cable is relatively concentric. Cuts are made just deep enough in the jacket to avoid hitting the core while allowing the jacket to be torn and pulled away. This second motor and cutter is an optional accessory and not necessarily essential to a standard cable jacket stripping application.

We offer a pre-heater that can be used in applications where the jacket is excessively hard. The pre-heater is installed prior to the stripper and softens the jacket for easier removal, cutting process, and being able to get the shoe under the jacket. This is an option and not essential to a standard application.

Our jacket puller/ driven nip rolls supply the pulling force for the cable jacket puller accessory. Our puller has its own separate variable speed DC drive and is used to assist in pulling the jacket away from the conductor or core. The jacket puller is not designed to provide the stripping process, only the jacket pulling force. The jacket puller is an optional accessory.

Our puller/ chopper performs the same function as the jacket puller as well as an additional function. The chopper cuts the jacket in 8” — 12” lengths (depending on line speed) for easy disposal or reclamation. Many times a tote box is placed under the accessory to collect the scrap material. The CJS-1000 puller/chopper is limited to a 1/4” conductor dia. because, as the jacket goes through the puller, it must be flattened and is limited to this width. Max jacket thickness is 1/4” with a max line speed of 250 ft./ min. Jacket materials should be approved or tested by Huestis Industrial or an authorized agent prior to ordering. Larger puller/choppers are available for our CJS-3000 and CJS-4000 and are quoted to your specific application.

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